High-Volume Aluminum Die Casting for Complex Geometry and Cost Efficiency — tooling, casting, CNC machining, and surface finishing in one solution.
In-house H13 steel mold manufacturing. DFM included.
Complex geometry, consistent dimensional quality.
Precision machining of critical features to ±0.01mm.
CMM, X-ray, spectrometer, and leak testing as required.
Technical parameters for custom aluminum die casting projects
| Capability Parameters | |
|---|---|
| Common Alloys | A360 / A380 / ADC12 / ADC14 |
| Max Part Size | ~600 mm |
| Min Wall Thickness | 1.0 mm for selected designs |
| Casting Tolerance | ±0.2 mm (as-cast) |
| Post-CNC Tolerance | ±0.01 mm |
| Tooling Lead Time | 15 – 30 days |
| Production Lead Time | 7 – 15 days |
| Min Order Qty | prototype: 1 pc; production: 500+ pcs |
| Surface Finishing | Powder Coat / Plating / Polishing / Sandblast |
| Typical Industries | Automotive, Electronics, Lighting, Industrial |
Real parts machined in our facility for global customers
All secondary operations are performed in-house, eliminating the need for multiple suppliers. This reduces lead times, ensures quality consistency, and simplifies your supply chain.
Our end-to-end die casting process ensures quality at every stage
01
Engineers review your 3D model for draft angles, wall thickness, parting lines, and gate locations. Free DFM report within 48 hours.
02
CAD design of die casting mold including cavity, core, runner system, cooling channels, and ejector system.
03
CNC machining of H13 tool steel mold components. EDM for complex features. Typical mold lead time: 15–30 days.
04
First article inspection with full dimensional report. Mold adjustments made until parts meet specification.
05
High-pressure die casting at 1,000–2,000 bar. Cycle time 30–120 seconds. Consistent quality across production runs.
06
Deburring, CNC machining, surface finishing, and quality inspection in one complete solution.
Select suitable die casting alloys based on castability, strength, corrosion resistance, and application requirements.
A380 offers good castability, dimensional stability and mechanical performance for custom die cast housings, brackets and industrial components.
A360 provides good strength, corrosion resistance and pressure-tightness for outdoor, automotive and demanding die casting applications.
ADC12 offers excellent fluidity, castability and dimensional stability, making it suitable for complex thin-wall die cast parts.
ADC14 is suitable for die cast parts requiring better wear resistance, hardness and thermal performance in industrial applications.
Note: Alloy properties vary by temper, part design, and application.
Applications
End-to-end aluminum die casting solutions engineered for quality, speed, and long-term partnership.
From tooling and casting to machining, finishing, and assembly, we deliver complete solutions under one roof.
DFM analysis and engineering support ensure your design is optimized for performance and manufacturability.
Clear communication, responsive service, and dependable delivery you can count on.
FAQ
Die casting is usually more cost-effective for medium-to-high volume production. MOQ depends on part size, tooling cost, alloy, finishing and project requirements. For prototype validation, rapid tooling, trial molds or CNC machining from billet can be reviewed.
Standard die casting tooling takes 15–30 days depending on part complexity. Simple single-cavity tools: 15–20 days. Complex multi-cavity or slide tools: 25–35 days. We offer rapid tooling options for faster prototyping.
Minimum wall thickness is typically 1.0–1.5mm depending on part geometry and alloy. Optimal wall thickness for most applications is 2–4mm. Our DFM analysis will recommend optimal wall thickness for your specific part.
A380 is the North American standard (ASTM) while ADC12 is the Japanese standard (JIS). They have very similar compositions and properties. ADC12 is preferred for Japanese automotive supply chains. Both offer excellent castability and dimensional stability.
Yes. X-ray inspection can be arranged for internal porosity detection when required, especially for pressure-tight or critical die cast parts. CMM dimensional inspection and material verification can also be provided based on project requirements.
Yes. All post-casting operations including deburring, CNC machining, drilling, tapping, and surface finishing are performed in-house. This ensures quality consistency and eliminates inter-supplier logistics.
Upload your drawings or describe your requirements. Our engineers will respond within 24 hours with an engineering review and initial feedback.
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