Lightweight, high-strength aluminum components for automotive and electric vehicle projects — including structural parts, EV battery housings, motor housings, heat sinks, and custom mounting components.
Understanding your industry's unique challenges is the foundation of our manufacturing approach.
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Aluminum is about 1/3 the weight of steel and offers a strong strength-to-weight ratio. Our extrusion and forging processes support lightweight structural designs for automotive and EV applications.
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Aluminum’s high thermal conductivity makes it suitable for heat sinks, cooling plates, and battery housings. Cooling channels can be integrated into selected die-cast designs.
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Our 6061-T6 and 7075-T6 forged components support high-strength applications, with material documentation and batch testing available for projects with strict mechanical requirements.
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High-pressure die casting enables complex geometries with wall thicknesses down to 1.5 mm. Post-machining to ±0.05 mm supports precise assembly fit. We handle volumes from 500 to 500,000+ units.
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Rapid prototyping in 5–15 days. Parallel tooling development for extrusion dies and casting molds. Dedicated project follow-up supports smoother development timelines.
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DFM analysis reduces material waste and machining time. In-house tooling development lowers die costs. Integrated manufacturing (casting + machining + finishing) eliminates inter-supplier logistics costs.
Custom aluminum components for EV battery systems, vehicle structures, thermal management, motor systems, interior frames, and charging assemblies.
Die Casting
Complex enclosures with cooling channels, sealing grooves, and mounting features for selected designs.
Extrusion
Door frames, sill beams, roof rails, and structural aluminum profiles for vehicle body systems.
Forging + CNC
Forged suspension-related brackets and structural parts requiring fatigue-focused engineering review.
Extrusion + CNC
Thermal management components for inverters, motors, and battery modules.
Die Casting
Precision die-cast motor housings with tight bore tolerances and integrated cooling.
Extrusion + Fabrication
Lightweight aluminum seat-frame components and structural brackets for interior systems.
Forging + CNC
High-strength forged aluminum brake-system components with precision CNC machining.
Die Casting
Structural mounting brackets and housings for EV charging systems.
Common aluminum alloys for custom automotive and EV components, selected based on part structure, manufacturing process, surface finish, and application requirements.
6061 is widely used for custom automotive and EV aluminum parts that require balanced strength, machinability, corrosion resistance, and reliable surface finishing.
6063 is commonly used for automotive and EV aluminum profiles, rails, frames, trim parts, and enclosure structures that require good extrudability and surface appearance.
5052 offers good corrosion resistance and forming performance, making it suitable for aluminum covers, panels, brackets, battery enclosure covers, and sheet metal components.
ADC12 and A380 are commonly used for die-cast automotive housings, covers, brackets, motor-related parts, and complex aluminum components with integrated features.
Note: Material selection depends on part geometry, strength requirements, manufacturing process, surface finish, production volume, and application environment. Please send drawings, CAD files, or samples for engineering review.
TY supports custom automotive and EV aluminum projects with engineering review, process selection, prototype support, batch inspection, and traceability documentation.
Documentation Support
Support for dimensional inspection, material certificates, batch traceability, and project documentation based on customer requirements.
Extrusion + CNC + Casting
Extrusion, die casting, forging, CNC machining, surface finishing, and assembly support help reduce coordination between multiple suppliers.
Sample Development
Prototype and sample support helps customers verify fit, structure, surface finish, and manufacturability before production.
Engineering Review
Engineering review helps identify manufacturability risks, tolerance concerns, material options, and cost-saving opportunities before production.
Prototype to Batch
TY supports prototype, low-volume, and batch production projects depending on part design, tooling, and quality requirements.
Certs Available
Material certificates, inspection records, and batch documentation can be provided based on project requirements.
Upload your drawings or describe your requirements. Our engineers will respond within 24 hours with an engineering review and initial feedback.
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