Blog
How Aluminum Enclosures Are Made and How Geometry Guides the Process
See how bases, repeating cross sections, mounting bosses, and internal corners guide deep drawing, extrusion, and CNC machining for aluminum enclosures. ...
Blog
Custom Aluminum Extrusion Cost and How to Compare Quotes
Comparing custom aluminum extrusion quotes takes more than checking the unit price. This guide explains how tooling, order quantities, secondary operations, and ...
Blog
6061 vs 6063 Aluminum: Which Alloy Is Better for Extrusion Projects?
This engineering guide compares 6061 and 6063 aluminum alloys for extrusion projects, covering mechanical properties, extrusion performance, CNC machining, anod ...
Blog
Aluminum Extrusion Tolerances: What Should Engineers Specify on a Drawing?
Learn how to specify aluminum extrusion tolerances for profile dimensions, straightness, twist, and flatness, and when tighter requirements or post-extrusion CN ...
Blog
Aluminum Extrusion Design Guide for Engineers
Most extrusion problems get blamed on the press — but they usually start in the CAD file. This design guide walks engineers through the wall thickness, radius, ...
Blog
Aluminum Extrusion Process Explained: From Billet to Finished Profile
Ever wondered what actually happens between a raw aluminum billet and the finished profile on your bench? We walk through all eight stages of the aluminum extru ...
Blog
Aluminum Extrusion Profiles: Types, Applications, and Design Considerations
From T-slot framing to architectural glazing, aluminum extrusion profiles can take almost any shape you can draw. This guide breaks down the structural types, s ...
Cases
Custom Aluminum Automation Frame: Controlling Alignment Across Assembly Interfaces
A custom 6063-T5 automation frame was cut, CNC-machined and assembled around the machine layout so guide rails, sensors, guarding and mounting interfaces stayed ...
Cases
Extruded Aluminum Heat Sink for Power Modules
A representative power-module heat sink case covering high-fin extrusion DFM, CNC finishing of the mounting face, and coordinated anodizing requirements. ...
Cases
ADC12 Die-Cast Aluminum Enclosure for Industrial Electronics
This case shows how casting geometry, CNC machining allowance, coating boundaries, and final inspection were coordinated around the assembly interfaces of an AD ...
Cases
High-strength, Lightweight Custom Aluminum Frames For Overland Roof Top Tents
Learn how we engineered a custom 6082-T6 aluminum extrusion frame for an overland roof top tent, cutting weight by 35% while boosting dynamic load capacity for ...
Cases
Lightweight Custom Aluminum Solutions For High-payload Industrial Drones
Discover how our custom 7075-T6 aerospace aluminum solutions helped a leading manufacturer reduce their industrial drone's frame weight by 22%, significantly ex ...
Blog
How To Choose Between Aluminum Extrusion And Die Casting
This article provides a detailed comparison of aluminum extrusion and die casting—covering process characteristics, cost structures, and ideal applications—to h ...
Blog
Understanding Aluminum Anodizing: Types, Benefits, and Applications
This comprehensive guide details the electrochemical process, primary types, and key mechanical benefits of aluminum anodizing for custom components. It also em ...