Custom aluminum extrusion for structural profiles, heat sinks, frames and industrial components — with tooling support, CNC machining and surface finishing available for prototype and production projects.
Extrusion die design and DFM review for custom aluminum profile projects.
Solid, hollow, semi-hollow and asymmetric profiles can be reviewed based on structure and wall thickness.
Cutting, drilling, tapping, milling and other post-extrusion operations for finished aluminum parts.
Anodizing, powder coating, sandblasting and other finishes available according to project requirements.
Full parameter range for our aluminum extrusion manufacturing process
| Capability Parameters | |
|---|---|
| Common Alloys | 6005A / 6061 / 6063 / 6082 |
| Max Profile Width | ≤ 300 mm |
| Wall Thickness | 0.8 – 10 mm |
| Standard Tolerance | Critical Tolerance ±0.1 mm after review |
| Max Length | Up to 6,000 mm |
| Min Order Qty | Prototype: 1 pc; Extrusion: 50–200 kg |
| Die Lead Time | 7 – 14 days (standard) |
| Production Lead Time | 7 – 20 days |
| Surface Finishing | Anodizing / Powder Coat / Sandblast / E-coat |
| Typical Industries | Construction, Electronics, Industrial, Rail, EV |
Real aluminum extrusion profiles and fabricated parts produced for global customer projects
All secondary operations are performed in-house, eliminating the need for multiple suppliers. This reduces lead times, ensures quality consistency, and simplifies your supply chain.
Our end-to-end extrusion process ensures quality at every stage
01
Our engineers review your profile drawing and provide DFM feedback. Custom extrusion dies are designed and manufactured in-house, typically ready in 7–14 days.
02
Aluminum billets are heated to 450–500°C and forced through the precision die under high pressure to form continuous profiles.
03
Extruded profiles are cut to length and straightened using precision stretching equipment to meet dimensional tolerances.
04
T5 and T6 tempers are selected based on alloy and strength requirements.
05
Post-extrusion CNC machining including cutting, drilling, tapping, milling, and bending to achieve final part geometry.
06
Anodizing, powder coating, sandblasting, or electrophoresis applied to achieve required appearance and corrosion protection.
Click each alloy to view detailed properties and applications
6063 is one of the most widely used aluminum extrusion alloys, offering excellent extrudability, smooth surface quality and good anodizing performance for architectural and general-purpose profiles.
6061 is a versatile aluminum extrusion alloy with good strength, machinability and corrosion resistance, suitable for structural profiles, brackets, frames and CNC-machined aluminum components.
6005A is a medium-strength aluminum extrusion alloy commonly used for structural profiles where higher strength than 6063 is required, while maintaining good extrusion performance.
6082 is a higher-strength aluminum alloy suitable for custom structural components, machinery parts and applications requiring better mechanical performance.
Note: Alloy properties vary by temper, profile design and application. Please send drawings or samples for engineering review.
Applications
End-to-end aluminum extrusion solutions engineered for quality, speed, and long-term partnership.
From extrusion and machining to finishing and assembly, we deliver complete solutions under one roof.
DFM analysis and engineering support ensure your design is optimized for performance and manufacturability.
Clear communication, responsive service, and dependable delivery you can count on.
FAQ
We support prototype orders from 1 piece (CNC machined from billet). For extruded profiles, minimum production runs are typically 50–200 kg depending on profile complexity. Contact us for specific MOQ based on your profile.
Standard extrusion dies are ready in 7–14 days. Complex multi-void or hollow profiles may require 15–20 days. We provide DFM analysis before die manufacturing to minimize revisions.
Yes. We have extensive experience with complex hollow sections, multi-void profiles, asymmetric cross-sections, and thin-wall profiles. Our engineers will review your design and advise on manufacturability.
Extrusion tolerances follow EN 755 and ASTM B221. Critical extrusion dimensions can be reviewed to ±0.1 mm, and CNC-machined features can reach ±0.01 mm.
Yes. We supply profiles cut to your specified lengths with ±1mm tolerance. We also offer fully fabricated profiles with holes, slots, bends, and other features machined to your drawing.
We offer anodizing (Type II and Type III hard anodizing in multiple colors), powder coating (full RAL range), sandblasting, electrophoresis, and polishing. All finishing is done in-house.
Upload your drawings or describe your requirements. Our engineers will respond within 24 hours with an engineering review and initial feedback.
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