Custom aluminum extrusion profiles for industrial OEM applications, including structural frames, heat sinks and enclosures. From extrusion tooling to CNC machining and surface finishing, we support projects from prototype to production.
Full parameter range for our aluminum extrusion manufacturing process
| Capability Parameters | |
|---|---|
| Common Alloys | 6005A / 6061 / 6063 / 6082 |
| Max Profile Width | Up to 600 mm |
| Wall Thickness | 0.8–10 mm (Subject to Profile Design) |
| Standard Tolerance | Critical Tolerance ±0.1 mm after review |
| Min Order Qty | Prototype and low-volume orders supported; production quantities depend on project requirements |
| Die Lead Time | 7–14 days (Typical) |
| Production Lead Time | 7–20 days (Project Dependent) |
| Surface Finishing | Anodizing / Powder Coating / Sandblasting / Electrophoresis |
| Typical Industries | Construction, Electronics, Industrial, EV |
Real aluminum extrusion profiles and fabricated parts produced for global customer projects
Can't find the product you need? Contact us to discuss your custom manufacturing requirements and find the right solution for your project.
All secondary operations are performed in-house, eliminating the need for multiple suppliers. This reduces lead times, ensures quality consistency, and simplifies your supply chain.
Our end-to-end extrusion process ensures quality at every stage
01
Our engineers review your profile drawing and provide DFM feedback. Custom extrusion dies are designed and manufactured in-house, typically ready in 7–14 days.
02
Aluminum billets are heated to 450–500°C and forced through the precision die under high pressure to form continuous profiles.
03
Extruded profiles are cut to length and straightened using precision stretching equipment to meet dimensional tolerances.
04
T5 and T6 tempers are selected based on alloy and strength requirements.
05
Post-extrusion CNC machining including cutting, drilling, tapping, milling, and bending to achieve final part geometry.
06
Anodizing, powder coating, sandblasting, or electrophoresis applied to achieve required appearance and corrosion protection.
Click each alloy to view detailed properties and applications
6063 is one of the most widely used aluminum extrusion alloys, offering excellent extrudability, smooth surface quality and good anodizing performance for architectural and general-purpose profiles.
6061 is a versatile aluminum extrusion alloy with good strength, machinability and corrosion resistance, suitable for structural profiles, brackets, frames and CNC-machined aluminum components.
6005A is a medium-strength aluminum extrusion alloy commonly used for structural profiles where higher strength than 6063 is required, while maintaining good extrusion performance.
6082 is a higher-strength aluminum alloy suitable for custom structural components, machinery parts and applications requiring better mechanical performance.
Note: Alloy properties vary by temper, profile design and application. Please send drawings or samples for engineering review.
Applications
End-to-end aluminum extrusion solutions engineered for quality, speed, and long-term partnership.
From extrusion and machining to finishing and assembly, we deliver complete solutions under one roof.
DFM analysis and engineering support ensure your design is optimized for performance and manufacturability.
We confirm extrusion tooling and profile details before the die is cut, so design changes don't turn into costly mid-run rework. A dedicated team supports your project from quote to delivery, backed by our 98% on-time delivery rate.
FAQ
Aluminum extrusion is a process where aluminum is pushed through a shaped die to create a continuous profile with a consistent cross-section, commonly used for frames, rails, and structural components.
Wall thickness affects more than strength — it controls how evenly metal flows through the die during extrusion. Walls that are too thin can crack, while walls that are too thick may cool unevenly and cause dimensional instability; the safe range depends on the alloy, profile shape, and press capability, not on structural need alone.
Most custom profiles require a dedicated die, which is typically a one-time tooling cost separate from the per-part price. Share your profile drawing and we can confirm what's needed for your design.
Minimum quantities depend on the profile's complexity and die requirements. Share your drawings and target volume, and we'll confirm what's feasible.
6063 is the more common choice for architectural or decorative profiles because it takes a better surface finish and anodizes well, while 6061 is generally preferred for structural profiles that need higher strength.
Upload your drawings or describe your requirements. Our team will review your inquiry promptly and provide initial feedback.
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