Custom forged aluminum parts for high-strength, load-bearing and performance-critical applications — with forging, CNC machining, T5/T6 heat treatment and finishing support from prototype to production.
Technical parameters for custom forged aluminum parts, including size, weight, tolerance, heat treatment and finishing options.
| Capability Parameters | |
|---|---|
| Common Alloys | 6061 / 7075 / 2024 / 6082 |
| Max Part Size | 800 – 1,000 mm |
| Max Weight | 20 – 30 kg |
| Typical Forging Tolerance | ±0.3 – 0.5 mm |
| CNC-Machined Features | Up to ±0.01 mm |
| Heat Treatment | T6 / T73 / T351 by alloy |
| Die Lead Time | 15 – 25 days |
| Production Lead Time | 10–20 days after tooling approval |
| Production Volume | Small batch to mass production |
| Surface Finishing | Sandblast / Polish / Powder Coat / E-coat |
Example forged aluminum applications for global projects
Can't find the product you need? Contact us to discuss your custom manufacturing requirements and find the right solution for your project.
Closed-die forging for complex structural components.
Enhanced strength through T6 heat treatment, controlled furnaces and hardness verification.
CNC-machined holes, faces and critical features can reach ±0.01 mm.
Sandblast, polish, powder coat, e-coat in-house.
We offer T5 and T6 heat treatment for forged aluminum parts, such as forged 6061-T6 aluminum, selected based on the strength, machinability, and application requirements of your project.
Cooled from elevated temperature shaping process + artificial aging. Moderate strength improvement. Better machinability than T6.
Solution heat treatment, quenching and artificial aging are used to increase strength, hardness and mechanical performance for forged aluminum parts.
Our forging workflow helps control die design, billet heating, forming, heat treatment, CNC machining and final inspection.
01
Engineering review of your part for forgeability. Die design including parting line, draft angles, flash allowance, and fiber flow optimization.
02
CNC machining of H13 tool steel forging dies. EDM for complex features. Die lead time: 15–25 days.
03
Aluminum billets heated to 400–480°C in controlled furnaces. Temperature uniformity ensures consistent grain structure.
04
High-pressure forging press shapes the heated billet into the die cavity. Closed-die forging for complex shapes and tight tolerances.
05
Solution heat treatment and artificial aging help improve strength and hardness.T6 is commonly used for high-strength structural applications.
06
Post-forging CNC turning, milling, drilling and tapping for machined features that can reach ±0.01 mm.
We support high-strength aluminum alloys for custom forged parts, with material selection based on strength, toughness, machinability and application requirements.
6082 is suitable for forged aluminum parts that need good strength, toughness, corrosion resistance and stable machining performance.
6061 is widely used for forged aluminum parts that require a strong balance of strength, machinability, corrosion resistance and heat treatment response.
7075 provides very high strength for forged aluminum components used in load-bearing, performance-focused and demanding structural applications.
2024 offers high strength and strong fatigue resistance, making it suitable for forged aluminum components exposed to repeated loads and structural stress.
Note: Alloy properties vary by temper, part design, and application.
Applications
End-to-end aluminum forging solutions engineered for quality, speed, and long-term partnership.
From forging and machining to finishing and assembly, we deliver complete solutions under one roof.
DFM analysis and engineering support ensure your design is optimized for performance and manufacturability.
Direct engineer contact on T5/T6 heat treatment selection and critical dimensions for your forged aluminum parts — not a go-between relaying messages.
FAQ
Hot forging heats the aluminum to improve formability and grain flow, while closed-die forging uses precision dies to produce parts with higher strength, tighter dimensional accuracy, and better consistency. We select the appropriate method based on your part's geometry, strength requirements, and production volume.
As a general pattern: forging gives the highest strength for demanding, high-stress applications; casting suits complex shapes at higher volumes and lower cost; and machining from billet suits lower volumes or parts needing tight tolerances without tooling investment. The right choice depends on your part's load requirements, quantity, and geometry — share your drawing and we can help you evaluate the tradeoffs.
T6 heat treatment increases the strength of forged aluminum parts compared to their untreated condition, making it the standard temper for structural and load-bearing forged components.
Forged aluminum parts typically go through dimensional inspection and material verification to confirm they meet drawing and mechanical requirements before shipment. Specific inspection steps can be confirmed based on your project's requirements.
Upload your drawings or describe your requirements. Our team will review your inquiry promptly and provide initial feedback.
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